Techstas
Manufacturing & Industry 4.0 Sector

Industry 4.0 Technology That Makes Your Factory Smarter

We deliver fully customised manufacturing technology for your exact requirements — IoT-enabled shop floor monitoring, predictive maintenance, manufacturing CRM, MES, and quality management systems. Any Industry 4.0 solution, built precisely for your processes.

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Manufacturing Projects
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OEE Improvement Avg.
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Downtime Reduced
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Years Manufacturing Exp.
Challenges We Solve

Manufacturing's Critical Technology Challenges — Solved

Problem

No Real-Time Production Visibility

Managers relying on end-of-shift manual reports — no live view of machine status, OEE, or production output.

Solution

Real-Time MES Dashboard

IoT-connected monitoring showing live OEE, production counts, downtime reasons, and quality metrics — accessible from any device.

Problem

Reactive Maintenance

Equipment failures causing expensive unplanned downtime because maintenance is calendar-based, not condition-based.

Solution

Predictive Maintenance System

Sensor data + ML anomaly detection predicting equipment failures before they occur — reducing unplanned downtime by up to 60%.

Problem

Paper-Based Quality Processes

Manual quality checklists, slow defect reporting, and no trend analysis — making root cause identification difficult.

Solution

Digital Quality Management System

Digital inspections, SPC charts, defect Pareto analysis, and CAPA workflows — all linked to production orders.

Problem

Siloed Production & ERP Data

Production data locked in standalone systems — not feeding ERP for accurate job costing and inventory updates.

Solution

MES-ERP Integration

Bidirectional integration between MES and ERP for real-time material consumption, labour booking, and production order updates.

Our Manufacturing Solutions

Industry 4.0 Technology We Build

Manufacturing Execution System (MES)

Production order management, work instructions, WIP monitoring, and operator guidance — integrated with machines and ERP.

IoT Shop Floor Monitoring

OPC-UA/MQTT machine connectivity, real-time OEE dashboards, energy monitoring, and alerts for downtime and quality deviations.

Predictive Maintenance Platform

Vibration, temperature, and current sensors combined with ML to predict bearing failures, motor faults, and tool wear before breakdowns.

Quality Management System

Digital inspection management, SPC charts, non-conformance tracking, supplier scorecards, and CAPA management.

Workforce & Labour Management

Digital attendance, skills matrix, training compliance, shift scheduling, and labour cost reporting for the shop floor.

ERP & Supply Chain Integration

Seamless data flow between MES, ERP, QMS, and supplier portals — eliminating manual re-entry and providing real-time visibility.

Technology Stack

Industry 4.0 Technology Stack

React.js / AngularNode.js / PythonPostgreSQL / InfluxDBMQTT / OPC-UAApache KafkaTensorFlow (Predictive)AWS IoT CoreAzure IoT HubDocker / KubernetesGrafanaElasticsearchRedisSAP / Oracle Integration
Modernise Your Factory

Ready to Modernise Your Factory with Industry 4.0 Technology?

Our manufacturing technology team understands production environments. Let's map a pragmatic digital transformation path for your facility.

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